One risk model.
Every module.
Register, FMEA, JHA — three views, one shared underlying risk record. A risk raised in an audit is the same record an MOC reads, an NCR escalates, and the Risk Register reports on. No duplicates, no reconciliation.
Risk Register
· 142 active · 7 above toleranceFILTER · OPERATIONALThree views, one record.
The same risk shows up where it matters: in the Register for governance, in FMEAs for design and process work, in JHAs for safety walks. Edit it once.
Risk Register
Strategic and operational risks, severity × likelihood scoring, treatments, owners, review dates. Above-tolerance risks surface to the unified Actions queue automatically.
FMEA
Design and Process FMEAs in the same workspace. RPN scoring, mitigation actions, automatic re-evaluation when controls change. Shared cause library across products.
JHA / Job Safety
Step-by-step task hazards with control hierarchies. PPE, engineering, administrative — every control linked to the document or training that delivers it.
The same risk, wherever it surfaces.
A press-pinch hazard logged in a JHA, an above-tolerance score in the Register, and an RPN row in a Process FMEA can all reference the same underlying risk record. Update the score once, every view reflects it. No more spreadsheets diverging from each other.
Mitigations recalculate automatically.
When a corrective action closes — or an MOC ships, or a training campaign completes — every risk that referenced that control is re-evaluated. The Register and FMEAs reflect the new residual risk without anyone updating a spreadsheet.
FMEA, the way engineers think.
Process or Design — same workspace. Severity, Occurrence, Detection scored consistently. Mitigations link straight to the document, training, or MOC that delivers them.
Reusable cause library
Build a cause library once — supplier defects, operator error modes, environmental conditions — and reuse them across every FMEA. Consistency without re-typing.
RPN thresholds & gates
Set RPN escalation thresholds per product family. Anything above triggers an action automatically — high RPN can't sit in a workbook unaddressed.
Linked to the controls
Each mitigation row references the document section, training course, or work instruction that actually delivers the control. Audits get a verifiable chain, not just narrative.
Walk the job. Log the hazard. Close the loop.
JHAs structured the way safety leads actually work — step by step, with control hierarchies (elimination → substitution → engineering → administrative → PPE). Each control points back to the SOP, training course, or PPE issue record that proves it's in place.
The system that pulls every other module along.
Risk doesn't sit on a quarterly review cycle. Cross-module triggers route every change through the right gate, automatically.
MOC routing by risk score
An MOC that touches a risk above your threshold is automatically routed for safety/quality/operations approval before it can ship. No more changes slipping through review.
NCR escalation by severity
High-severity NCRs raise (or update) a Register risk on submission. The risk lifts when the corrective verifies — not when someone remembers to clean up the spreadsheet.
Audits target the highest risks
Audit Planner reads the Register and biases scope toward areas with active above-tolerance risks. Your audit program follows the data, not last year's calendar.
Training mapped to controls
When a control on a high-RPN row depends on a training course, the Training module flags retrain dates that drift past tolerance — before they become an audit finding.
One risk model, every module.
Stop reconciling spreadsheets that disagree. Start running risk where the work happens.